ZZ – ZigZag Diverter

ZZ – ZigZag Diverter

The ZZ sorter is a high speed diverter designed to build into every conveyor system. The sorter wheels are placed as a zig zag line, so not straight behind each other. Due to the modular design a large range of applications can be covered. The solution is plug & play to save time in planning and installation. The unit is expandable with sections of 2 rows of wheels. This unit is made to be able to sort also small packages with a 80x80mm size as a minimum. It is produced as a plug & play system.

The size in between the side profiles are 400-450mm, 600-650mm, 800-850mm, 1000-1050mm.

 

FlowSort Diverter 1
FlowSort Diverter 2
 
Flowsort ZigZag

ZZ


ZZ = ZigZag Diverter

 

Mechanical information

Wheel diameter

ø 180 mm

Module length

373,2 mm

Number of rows

2

Standard width

400-600-800-1000 mm

Width adjustable

NO

PU wheel diameter

ø58 mm

Hardness wheel

70°  shore

Diverting angle

-90°  to  +90°

 

Product handling

Min product dimensions

80 x 80 mm

Max product dimensions

on request

Max sorting capacity

6000 pph

Min product weight

50 gr.

Max product weight

35 Kg

 

Control information

Motor for disc rotation

24 Volt Pulse gear drive

Max disc rotation speed

-90° to +90° in 0,35 seconds

Motor for PU wheels

24 Volt Pulse gear drive

Maximum wheel speed

1,5 m/s

Sensor

1 homing sensor per row

Control hardware

1 control card per row, standard I/O pin out via M8 connector, multiple communication busses available

Firmware

The special written Firmware update for the Conveylinx-Ai2 controllers. It is already installed on the controllers at the machines leaving our company.

This version is compatible with Function Block V2.1

Download V6.5.1

This version is compatible with Function Block V3.0

Download V6.6.0

Spare Parts

Browse our spare part list to easily find and select the parts needed for your Flowsort units. We help ensure that your Flowsort units always perform at their maximum potential.

Download file

Software Function Blocks

The function block for the Allen Bradley PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. EDS-file).

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the Beckhoff PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file and ESI-file).

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the CodeSys PLCs can be used to control the 24V diverters and the 24V ZigZag sorters.

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the Mitsubishi PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file and ESI-file).

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the Omron PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. EDS-file).

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the Omron PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. EDS-file).

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the Siemens PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file).

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

The function block for the Siemens PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file).

This version is compatible with Firmware 6.5.1 and 6.64.0

Download V2.1

This version is compatible with Firmware 6.6.0 or higher

Download V3.1.1

Manuals

The Instruction Manual has been created to explain the installation and maintenance for the 24V diverters. It also contains the spare part list and the declaration of incorporation.

Download (EN)

Download (CZ)

Download (HU)

Download (PL)

Download (RO)

The Instruction Manual has been created to explain the installation and maintenance for the 24V Speed Flow Compact sorters. It also contains the spare part list and the declaration of incorporation.

Download (EN)

Download (HU)

The Instruction Manual has been created to explain the installation and maintenance for the 24V ZigZag sorters. It also contains the spare part list and the declaration of incorporation.

Download (EN)

Download (CZ)

Download (HU)

Download (IT)

Download (PL)

Download (RO)

The Instruction Manual has been created to explain the installation and maintenance for the 24V ZigZag sorters. It also contains the spare part list and the declaration of incorporation.

Download (EN)

Download (HU)

The Integration Manual gives examples and instruction to easily control the 24V diverters. The document also shows how to upgrade the Flowsort firmware on the controllers.

Firmware 6.5.1 and 6.64.0

Download V2.2

Firmware 6.6.0 or higher

Download V3.1.2