ZZ – ZigZag Diverter
The ZZ sorter is a high speed diverter designed to build into every conveyor system. The sorter wheels are placed as a zig zag line, so not straight behind each other. Due to the modular design a large range of applications can be covered. The solution is plug & play to save time in planning and installation. The unit is expandable with sections of 2 rows of wheels. This unit is made to be able to sort also small packages with a 80x80mm size as a minimum. It is produced as a plug & play system.
The size in between the side profiles are 400-450mm, 600-650mm, 800-850mm, 1000-1050mm.


![]() ZZZZ = ZigZag Diverter |
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Mechanical informationWheel diameter |
ø 180 mm |
Module length |
373,2 mm |
Number of rows |
2 |
Standard width |
400-600-800-1000 mm |
Width adjustable |
NO |
PU wheel diameter |
ø58 mm |
Hardness wheel |
70° shore |
Diverting angle |
-90° to +90° |
Product handlingMin product dimensions |
80 x 80 mm |
Max product dimensions |
on request |
Max sorting capacity |
6000 pph |
Min product weight |
50 gr. |
Max product weight |
35 Kg |
Control informationMotor for disc rotation |
24 Volt Pulse gear drive |
Max disc rotation speed |
-90° to +90° in 0,35 seconds |
Motor for PU wheels |
24 Volt Pulse gear drive |
Maximum wheel speed |
1,5 m/s |
Sensor |
1 homing sensor per row |
Control hardware |
1 control card per row, standard I/O pin out via M8 connector, multiple communication busses available |
Firmware
The special written Firmware update for the Conveylinx-Ai2 controllers. It is already installed on the controllers at the machines leaving our company.
This version is compatible with Function Block V2.1
This version is compatible with Function Block V3.0
Spare Parts
Browse our spare part list to easily find and select the parts needed for your Flowsort units. We help ensure that your Flowsort units always perform at their maximum potential.
Download fileSoftware Function Blocks
The function block for the Allen Bradley PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. EDS-file).
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
The function block for the Beckhoff PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file and ESI-file).
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
The function block for the CodeSys PLCs can be used to control the 24V diverters and the 24V ZigZag sorters.
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
The function block for the Mitsubishi PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file and ESI-file).
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
The function block for the Omron PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. EDS-file).
This version is compatible with Firmware 6.6.0 or higher
The function block for the Omron PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. EDS-file).
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
The function block for the Siemens PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file).
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
The function block for the Siemens PLCs can be used to control the 24V diverters and the 24V ZigZag sorters. It contains all the necessary documents (i.e. GSDML-file).
This version is compatible with Firmware 6.5.1 and 6.64.0
This version is compatible with Firmware 6.6.0 or higher
Manuals
The Instruction Manual has been created to explain the installation and maintenance for the 24V diverters. It also contains the spare part list and the declaration of incorporation.
The Instruction Manual has been created to explain the installation and maintenance for the 24V Speed Flow Compact sorters. It also contains the spare part list and the declaration of incorporation.
The Instruction Manual has been created to explain the installation and maintenance for the 24V ZigZag sorters. It also contains the spare part list and the declaration of incorporation.
The Instruction Manual has been created to explain the installation and maintenance for the 24V ZigZag sorters. It also contains the spare part list and the declaration of incorporation.
The Integration Manual gives examples and instruction to easily control the 24V diverters. The document also shows how to upgrade the Flowsort firmware on the controllers.
Firmware 6.5.1 and 6.64.0
Firmware 6.6.0 or higher